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BeCu Alloy Category 1

Materion BeCu is divided into two categories:

  • High-Strength Alloys (25, 190, 290, M25)
  • High-Conductivity Alloys (3, 10, 174, 60)

High-Strength Alloys:

Brush Alloy 25:
The most commonly specified BeCu. In terms of age hardening, Alloy 25 achieves the highest strength and hardness among commercial copper alloys. Ultimate tensile strength can exceed 140 kg/mm², with hardness around Rockwell C45. In a fully aged condition, the minimum conductivity is 22% IACS.

Brush Alloy 190:
A mill-hardened strip. Before shipment, the strip is age-hardened at the Brush facility to a specified strength range. Its chemistry is similar to Alloy 25. Alloy 190 reaches a maximum tensile strength of 133 kg/mm² and a Rockwell hardness up to C42. Reduced age-hardening requirements lower production cost.

Brush Alloy 290:
A strip age-hardened at the Brush facility prior to shipment. Comparable to Alloy 190 in composition and strength, but with improved formability. It offers good formability and high strength, replacing post-age-hardened Alloy 25 products to enhance manufacturability and reduce cost.

Brush Alloy M25 Rods:
Combines the strength characteristics of Alloy 25 with excellent machinability. M25 rod and wire contain a small amount of Pb (0.6% max.), suitable for automatic lathes; Pb promotes fine chips and prolongs tool life.

BeCu Alloy Category 2

High-Conductivity Alloys:

Brush Alloy 174 and Brush 60:
Offer a high-conductivity, high-strength option for components, outperforming phosphor bronze and brass, especially when designs emphasize conductivity and resistance to stress relaxation. Yield strength can reach 88 kg/mm²—higher than typical phosphor bronze, silicon bronze, and Cu–Ni–Sn alloys. Conductivity is over five times that of these alloys, with stable stress-relaxation resistance.

Brush 60:
Provide an excellent combination of modulus/strength, formability, and conductivity. Both alloys are supplied as mill-hardened strip.
 

BeCu Chemical Composition

 

BRUSH

Alloy

Alloy Number

Be

Co

Ni

Co+Ni

Co+Ni+Fe

Pb

Cu

25

190

290

C17200 1.8--2.0 -- --

>0.2

<0.6

<0.02

Balance

M25 C17300

1.8--2.0

-- -- >0.2 <0.6

0.2--0.6

Balance

3

C17510 0.2—0.6 -- 1.4—2.2 -- -- --

10

C17500 0.4—0.7 2.4—2.7 -- -- -- --

174

C17410 0.15—0.5 0.35—0.6 --  -- -- -- Balance

60

C17460 0.15—0.5 -- 1.0--1.4 -- -- -- Balance

BeCu Physical Properties

 

BRUSH

Alloy

Density
g/cm³

Modulus of Elasticity
kg/mm2(10³)

Coefficient of Thermal Expansion
m/m℃,
20℃-200℃

Thermal Conductivity
Cal/(cm·s·℃)

Melting Point

25
190
290
M25

8.36

13.4

17*10-6

0.25

870-980

3

8.83

14.1

18*10-6

0.57

1030-1080

10

8.83

14.1

18*10-6

0.48

1010-1050

174、60

8.80

14.1

18*10-6

0.55

1020-1070

BeCu Mechanical Properties

 

Alloy Grade

Condition

Tensile Strength

Yield Strength

Elongation
%

R/t Ratio

Hardness
HV

Electrical Conductivity
%IACS

L good 

T bad 

25
C17200

A

42-54

19-26

35-65

0

0

90-144

15-19

1/4H

52-62 42-57 20-45

0

0

121-185

15-19

1/2H

59-71

52-67

12-30

0.5

1

176-216

15-19

H

70-85 63-81

2-18

1

2.9

216-287

15-19

AT

115-138 98-124

3-15

-- -- 353-413 22-28

1/4HT

123-145 105-131

3-10

-- -- 353-424 22-28
1/2HT 130-152 112-138

1-8

-- --

373-435

22-28

HT

133-155 116-145

1-6

-- -- 373-446 22-28

190
C17200

1/2HM

84-95

66-88

12-22

0.5

1

250-301

17-28

HM

94-106

77-95

9-20

2

2

285-343 17-28
XHM 108-124 94-120

4-15

4

5

317-376 17-28

290
C17200

TM04

>98

80-95

9-25

1

1 285-369 17-26
TM06

>108

94-109

6-13

2.5

2

317-393 17-26

BRUSH47

HT 95-110 94-107

5min

-- -- 260-310

44

C17460

3/4HT

79-93

65-79

11min

0.7

0.7

230-280 50min
HT 82-97 72-86

10min

1.5

1.5

250-300 50min

C17410

1/2HT

65-81 56-71

10-20

0.5

0.5

180-230 50min

HT

77-92 66-88

7-17

1.2

5

210-278 45-60

Applications

 

Alloy Grade

Condition

Applications

Remarks

25
C17200

A
1/4H
1/2H
H

Suitable for high-elasticity, high-hardness parts requiring post-stamping heat treatment.

Examples include EMI spring contacts, motor brushes, springs for mobile phones, computers and automobiles, connectors, switches, relays, thermostats, probes, curved springs, and EMI shields.

Unaged material. A smaller R/t ratio indicates better bendability.

AT
1/4HT
1/2HT
H

Heat-treatment condition: 2H–315°C—hold for 2 hours at 315±10°C to reach optimum BeCu properties.

190
C17200

1/2HM
XHM
HM

Suitable for progressive-die products and simple-bend parts; can be formed directly after stamping without additional heat treatment, reducing deformation and defect rates.

Factory pre-aged material.

290
C17200

TM02
TM04
TM06

Better formability than Alloy 190; suitable for products requiring more complex forming and bending.

Factory pre-aged material.

BRUSH47

HT

Suitable for products requiring lower elasticity and higher conductivity, such as springs, switches, relay contacts, thermostats, and brushes.

Low-Be seriesFactory pre-aged material.

C17460

3/4HT、HT

C17410

1/2HT、HT

Applications of BeCu in 3C Products

 

BeCu RoHS Directive

 

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