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High-Thermal-Conductivity Copper Alloy SHZR (C15100)-Applications & Key Properties

Applications

  • Suitable for products carrying large currents.
  • Requires uniform heat spreading (thermal conductivity ≥ 360 W/m·K).
  • Requires low impedance and low temperature rise (conductivity ≥ 90% IACS).
  • Requires formability (strength 440-510 N/mm², hardness 130-170 HV).
  • Operates at elevated temperatures; requires excellent stress-relaxation resistance.
  • Non-magnetic requirement.
  • Complies with environmental regulations.

Key Properties

 
 

High-Thermal-Conductivity Copper Alloy SHZR (C15100)-Elastic (Fatigue) Test S-N Curve & Bending Properties

Elastic (Fatigue) Test S-N Curve

 

Bending Properties

 

High-Thermal-Conductivity Copper Alloy SHZR (C15100)-Comparison with General Heat-Dissipating Copper and Other Copper Alloys

Comparison with General Heat-Dissipating Copper

 

 

SHZR (C15100)

C184

CU01

C1020

Composition

Cu+Zr > 99.96%

Zr: 0.015~0.03%

Fe:2.1%

Zn:0.1%

P:0.1%

Cu – Balance

Cr:1%

Zr:0.03%

Cu – Balance

Cu > 99.96%

Electrical Conductivity

92%

85%

70%

97%

Thermal Conductivity

360

330

262

394

Tensile Strength

440~570

520~590

415~485

245~315

Elongation

3

3

5

--

Features

High electrical and thermal conductivity; good strength; non-magnetic; fine surface finish; base material: oxygen-free copper.

Source: Hitachi Japan; Tai Mao inventory; minimal MOQ constraints.

Higher cost.

Long lead time.

Magnetic.

Lower strength.

Comparison with Other Copper Alloys

 

High-Thermal-Conductivity Copper Alloy SHZR (C15100)-Applications

Applications

 
 

C64475 Ultra-Conductive Cu-Ni-Si Alloy-Product Overview & Advantages

Product Introduction

  • Ultra-conductive Cu-Ni-Si-Sn alloy C64775 delivers mechanical performance beyond typical high-conductivity copper alloys and can replace EFCUBE-820/EFCUBE-ST/NK C286/NK C388/C7035/C17460/C17410 and related grades.
  • Ultra-conductive Cu-Ni-Si-Sn alloy C64775 is suitable for applications requiring high conductivity and high strength, such as Type-C male connectors, relays, thermostats, charging piles, and automotive connectors.

Product Advantages

  • High strength: among copper alloys with conductivity around 40% IACS, it offers the highest strength; ideal where high contact force and insertion-withdrawal durability are required; suitable as an elastic material that withstands higher bending stress.
  • Excellent formability: at 90° bending, the outer radius shows no cracking or noticeable roughness, achieving a minimal R/t value. With proprietary rolling technology altering grain structure, B/W formability surpasses G/W, aiding terminal design and production.
  • Environmentally friendly copper alloy: compliant with EU environmental regulations; scrap can be recovered and remelted for recycling, reducing material costs for customers.

C64475 Ultra-Conductive Cu-Ni-Si Alloy-Related Properties

Related Properties

【Chemical Composition】
 
【Bending Ability】
 
【Mechanical Properties】
 

C64475 Ultra-Conductive Cu-Ni-Si Alloy-Corresponding Material Analysis

Corresponding Material Analysis Table

 

NB109_40% Pre-Plated Material-Material Characteristics

Material Characteristics

 

NB109_40% Pre-Plated Material-Chemical Composition & Physical Properties

Chemical Composition & Physical Properties

 

NB109_40% Pre-Plated Material-Applications: Automotive Terminals & Battery Tabs

Automotive Terminals

 

Battery Tabs

 

NB109_40% Pre-Plated Material-High-Power Battery Module Applications

High-Power Battery Module Applications

 

NB109_40% Pre-Plated Material-Spot-Welding Results

Spot-Welding Results

 

NB109_40% Pre-Plated Material-Advantages

Advantages

  • Conductivity of 40%-more than double that of pure nickel at 19%. For today's multi-series, high-power battery modules, it significantly improves pulse charge/discharge and overall module performance.
  • Compared with pure nickel and NB109, it has a clear cost advantage.
  • DOWA and Sony have long collaborated on power-tool battery modules. With over eight years of field use in battery tabs, the material has proven stability.

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